Modular Hydraulic Press SolutionUpdate：2024-08-26 Hits：77
The modular hydraulic press solution is an efficient, flexible and widely applicable industrial equipment solution. Following is a detailed introduction to the modular hydraulic press solution:1. Advantages of modular design
● High flexibility
Can be quickly combined and adjusted according to different production needs. You can choose the appropriate modules for assembly according to the specific processing task to meet the production of different sizes, pressures and process requirements.
For example, for the processing of small parts, you can choose smaller modules to form a compact hydraulic press; for the processing of large workpieces, you can build a larger hydraulic press by increasing the number and specifications of modules.
● Easy to maintain and upgrade
Due to the modular design, when a module fails, the module can be quickly replaced without affecting the operation of the entire hydraulic press. This greatly reduces equipment downtime and improves production efficiency.
At the same time, with the advancement of technology and changes in production needs, you can easily upgrade the hydraulic press. Just replace some modules to achieve improved equipment performance without purchasing a brand new hydraulic press.
● Reduced costs
Modular hydraulic presses can be customized according to actual needs, avoiding the purchase of unnecessary functions and specifications, thereby reducing equipment procurement costs.
In addition, modular design also makes the transportation, installation and commissioning of equipment easier, reducing related costs.
2. Main module composition
Hydraulic power moduleProvides the power source required by the hydraulic press. Usually includes hydraulic pumps, motors, oil tanks and other components.
The hydraulic pump can be selected according to different pressure and flow requirements to ensure that the hydraulic press can operate stably.
● Control system module
Responsible for controlling and monitoring the operation of the hydraulic press. Including electrical control system, PLC controller, touch screen, etc.
You can set various parameters such as pressure, stroke, speed, etc. through the control system to achieve precise control of the processing process. At the same time, the control system can also monitor the operating status of the equipment in real time and provide fault diagnosis and alarm functions.
● Actuator module
Including hydraulic cylinders, pistons, piston rods and other components, it is the core part of the hydraulic press to realize the processing function.
The specifications and quantity of the hydraulic cylinder can be selected according to the processing requirements to meet different pressure and stroke requirements.
● Frame structure module
Provides support and stability for the hydraulic press. Usually welded by high-strength steel, it has sufficient strength and rigidity.
The frame structure can be designed according to different processing requirements, such as four-column type, frame type, etc.
3. Application field
● Automobile manufacturing
In the process of automobile manufacturing, modular hydraulic presses can be used for stamping, stretching, forming and other processes. For example, stamping of automobile bodies, die-casting of engine cylinders, etc.
● Aerospace
The aerospace field has extremely high requirements for the precision and quality of parts, and modular hydraulic presses can provide high-precision processing capabilities. For example, the molding and forging of aircraft parts.
Home appliance manufacturing
The shells, liner and other parts of home appliance products usually need to be stamped and formed, and modular hydraulic presses can meet these requirements.
● Plastic product processing
It is used for injection molding, extrusion molding and other processes of plastic products. According to different plastic materials and product requirements, you can choose the appropriate modules for combination.
4. Precautions for choosing modular hydraulic press solutions
● Clear production requirements
Before choosing a modular hydraulic press solution, you need to clarify your production requirements, including the size, shape, material, pressure requirements, etc. of the workpiece to be processed. This will help you choose the right combination of modules to ensure that the equipment can meet production requirements.
Consider equipment quality and reliability
Choose a modular hydraulic press supplier with good quality and reliability. You can evaluate its product quality and service level by checking the supplier's qualifications, product certifications, customer reviews, etc.
● Pay attention to after-sales service
Good after-sales service is an important guarantee to ensure the normal operation of equipment. When choosing a modular hydraulic press solution, you need to pay attention to the supplier's after-sales service system, including services such as equipment installation, commissioning, training, and maintenance.
● Consider cost-effectiveness
Although modular hydraulic press solutions have many advantages, you also need to consider their cost-effectiveness. When choosing equipment, you need to comprehensively consider factors such as equipment price, maintenance cost, and service life to ensure that the selected solution can bring you the greatest economic benefits.
In short, the modular hydraulic press solution is an efficient, flexible, and reliable industrial equipment solution. By reasonably selecting a combination of modules, you can meet different production needs, improve production efficiency, and reduce costs. When choosing a modular hydraulic press solution, you need to clarify production needs, consider factors such as equipment quality and reliability, after-sales service, and cost-effectiveness to ensure that the selected solution can bring the greatest value to your business.
Goodsjack/Delishi has developed modular hydraulic press concepts, that can be optimized based on different types of operations and application ranges. The force range of hydraulic presses is 50-5000Ton. Our extensive program includes multifunctional hydraulic presses for embossing, hot forming, deep drawing, multi-station applications and tandem production lines. The hydraulic press program is based on a modular frame, hydraulic devices and control systems as well as process control, which can be combined into a variety of products. The hydraulic press can be delivered as a single device or as a component of a complete production line, all of which can be automated by Goodsjack/Delishi.
