Advantages of Powder Hydraulic Molding PressUpdate:2023-10-31 Hits:239
Goodsjack powder hydraulic molding press, committed to 3C industry, new energy, new material product molding and process solutions. Powder molding is a method of molding during which the preheated molding material is placed in a heated mold cavity. Then the mold is closed with a top force, which generates pressure forcing the material to contact all mold cavity areas. The heat and pressure will be maintained for a certain period of time until the molding material is cured and the desired product is obtained. Compression molding is one of the most cost-effective thermoforming methods for molding complex, high-strength products such as fiber-reinforced plastics, metal alloys, composites, and rubber.The powder powder hydraulic molding press adopts welding technology and has a large upper and lower movement space, which is convenient for suppressing workpieces. It can preset the working pressure, and can be equipped with electronic digital tonnage display and hydraulic system heat dissipation device. Independent movable pumping station, return hydraulically controlled unloading, optional protective curtains.
The powder hydraulic molding press is used for various stamping processes such as stretching, punching (blanking buffer device optional), bending, flanging, cold extrusion of metal materials. It is also suitable for correction, pressing and powder products, abrasive products, plastics press molding of products and insulating materials, etc.
Pressing process: Mainly used in the press-fit molding process of thermosetting products in the fields of integrated bathroom, automobile, railway, aerospace, lithene, sporting goods, building materials/construction and electronics/electrical.
Main functions of the powder hydraulic molding press:
1. According to the process requirements, you can set the number of stages that need to be maintained, as well as the holding pressure and time of each section.
2. The pressing speed of each section can be set independently.
3. There is a timing function after discharging materials, and after the timing is over, the first stage of pressure maintaining will be automatically performed.
4. You can set a fixed point position and automatically stop the moving surface to the set position with one click.
5. The mold will be heated (about 200C). When designing the press, the possible impact of mold heat transfer on the press must be considered.
6. A mold lifter is required to facilitate mold change.
Features of powder hydraulic molding press:
1. The main machine structure is similar to the frame single-action sheet drawing hydraulic press, with higher machine tool rigidity and precision.
2. It adopts the same service drive system, equipped with proportional servo valve and proportional pump, which can achieve ultra-precise control of working speed and working accuracy, and the working speed can be as low as 0.02mm/s.
3. Compared with traditional hydraulic presses, the working noise is low and it can save 30%-60% of energy.
4. Equipped with imported PLC brand and touch screen, which are detected and sent by displacement sensors and pressure sensors combined with industrial computer control.
5. The special hydraulic press monitoring software has curve charts and digital displays, which can realize working cycle time, pressure setting, slider position setting, pressure relief time setting, stroke speed setting, stroke setting, single-stage or multi-stage data setting Set, operation error alarm light function.
Functions of powder hydraulic molding press
2. The servo system has good energy saving effect. Compared with traditional motors, it saves more than 30% energy.
3. The hydraulic press driven by the servo system works stably, with small hydraulic impact and flexible control process.
4. The noise is effectively reduced when the equipment is running and can be controlled below 70 decibels.
2. The hydraulic control adopts a cartridge valve integrated system, which reduces leakage points, has reliable action and long service life.
3. It can realize two molding processes of constant pressure and fixed stroke, with pressure maintaining delay function and adjustable delay time.
4. The four-corner and eight-sided guide rail has high guiding precision, strong anti-eccentric load ability, and adopts centralized lubrication.
5. It can be configured with a movable workbench, punching buffer device, photoelectric protection device, feeding device, slider safety bolt, etc.
2. The hydraulic control adopts a closed cartridge valve integrated system, which reduces leakage points, has reliable and stable action, and has strong anti-pollution ability.
3. It adopts PLC control system, with compact structure, sensitive, reliable operation and good flexibility.
4. Can be configured with servo energy-saving systems, product conveying lines and other automation equipment.